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TINNING ANNEALER MACHINE 1. Machine composition Annealing furnace with control cabinet Circulation cooling system Drying furnace Muti-head pay off stand Tinning machine Hall off machine Muti-head take up 2. Machine contruction A. Annealing 1. Annealer furnace is composed by heating system, thermostat system and annealed pipe. 2. Ceramic reel and ceramic ring composed a wire system, it make copper wire stable to enter the tinning furnace. B. Cooling system 1. Cooling system is composed by cooling trough, capstan water thermostat system and water level adjustment system. 2. Water temperature control is heated by electric heater to 40-50 degree. 3. Water level adjusting system is by water inlet pipe water outlet pipe. It can control the water level. C. Dryer 1. Dryer is composed by heating system, wire guiding system and thermostat system. 2. Heating system is made by 21 pieces of electric heater with thermostat to dry the wire and to save the energy. D. Pay off stand. 1. Two set(right side and left side)pay off stand located under the annealer. Each part off stand can provide 12(or 6 ) pay off total can provide 24(or 32 ) pay reel. 2. Pay off stand has guide roller and guide ring. It make cooper wire stable to enter the annealed the tube. E. Tinning furnace 1. Tinning furnace is composed by heating system, tinning system and thermostat system. 2. Heating beating system is composed by 15 electric heater. The heater is insulated with machine to ensure the safety of the operator. 3. Tinning system is composed by wire pressing system, die holder and tin tank. 4. Wire pressing system is including wire pressing rollers wire pressing shaft and wire pressing holder, the height is adjustable. 5. Die holder is symmetric with wire press system, the angel and height is adjustable. 6. There is a ceramic ring to fix the cooper wire. F. Hall off 1. Hall off is composed by main body and rollers. 2. Roller is being balanced and chromium coating. 3. Two fleet of rollers. One fleet is fixed another one is movable. The height and angle is adjustable. 4. Main drive is disco VS(infinite speed ) motor. 5. There is a 1:1 counter meter to calculate the length. G. Take up 1. Traces motor is infinite drive V. S. motor. Which with a speed reducer. 2. Both side of the take up stand has 13(or 16) motor with1 amper transformer to control. 3. Tensile control is by a amper transformer to control. 4. The height of travers guide shaft can be adjusted. 5. Travers roller are make by thermoplastic. Guide rollers are made by aluminum with ceramic coating to prevent worn out. Tinned line machine feature 1. 3 temperature control t ensure the temperature stable inside furnace. 2. Fast increasing the temperature with thermostat control to keep the set temperature stable. 3. Stable wire guide system and rapid guide roolers to increase tinning efficient and ensure excellent in quality.
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The Tinning Annealer Machine is a light and medium machinery product composed of an annealing furnace with control cabinet, circulation cooling system, drying furnace, multi-head pay off stand, tinning machine, hall off machine, and multi-head take up. Its construction includes an annealing furnace with heating system, thermostat system, and annealed pipe. Ceramic reel and ceramic ring form a wire system for stable wire entry into the tinning furnace. The cooling system includes a cooling trough, capstan water thermostat, and water level adjustment system, with water temperature maintained at 40-50 degree via electric heater. The dryer includes heating system, wire guiding system, and thermostat system, using 21 pieces of electric heater with thermostat to dry the wire and save energy. The pay off stand has two sets (left and right), each providing 12 or 6 pay off, for a total of 24 or 32 pay reel, with guide rollers and rings to stabilize wire entry. The tinning furnace includes heating system, tinning system, and thermostat system, with heating system composed of 15 electric heaters insulated for operator safety. The tinning system includes wire pressing system, die holder, and tin tank, with adjustable wire pressing rollers, shaft, and holder, and adjustable die holder symmetric to the wire press system.
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