
Petroleum products used for road surfacing are primarily bitumen-based binders derived from crude oil distillation residue, ranging from straight-run paving grades to modified binders and liquid emulsions for cold applications. The choice of product determines pavement performance under traffic loads, temperature extremes, and moisture exposure, making specification compliance critical for every project. This guide covers the complete product categories, Indian Standard specifications, grade selection criteria, testing parameters, and auxiliary additives that engineers and procurement teams need to specify, procure, and quality-check binders for national highways, urban roads, and maintenance works.
You will learn how viscosity grades VG-10 through VG-40 replaced penetration grades under IS 73:2013, when to specify PMB 40 versus CRMB 55 for high-stress sections, how cationic emulsions RS-1 and SS-1 differ in breaking speed for tack coat versus prime coat, and what certificates of analysis must report for every lot dispatched. The article also addresses flux oils, anti-stripping agents, and rejuvenators that adjust mix properties and enable recycled asphalt use.
The petroleum Products for Road Surfacing: Bitumen & Asphalt Guide are primarily bitumen-based binders derived from crude oil distillation residue. The definitive list includes straight-run paving grade bitumen as the primary binder, cutback bitumen and bitumen emulsions as liquid binders for cold applications, polymer modified bitumen and crumb rubber modified bitumen for high-stress pavements, and auxiliary products such as flux oils, cutter stocks, anti-stripping agents, and rejuvenators for mix adjustment and maintenance. According to Eurobitume, the estimated world consumption of bitumen in 2022 was approximately 120 million tonnes, underscoring the scale of petroleum binder reliance in global infrastructure.
| Product Category | Primary Function | Typical Application Temperature | Key Standard (India) |
|---|---|---|---|
| Straight Run Bitumen (Paving Grade) | Main structural binder for hot mix asphalt | 150°C, 170°C | IS 73 |
| Cutback Bitumen | Cold weather priming, tack coat, patching | Ambient to 80°C | IS 217 |
| Bitumen Emulsion | Tack coat, prime coat, surface dressing, slurry seal | Ambient | IS 8887 |
| Polymer Modified Bitumen (PMB) | High traffic, extreme climate resistance | 160°C, 180°C | IS 15462 |
| Crumb Rubber Modified Bitumen (CRMB) | Fatigue resistance, noise reduction | 165°C, 175°C | IS 15462 |
| Flux Oil / Cutter Stock | Viscosity reduction, workability aid | Blending component | IS 217 / Refinery Spec |
| Anti-Stripping Agents | Adhesion promoter for wet conditions | Additive (0.5%, 1.5%) | IRC SP 53 / MORTH |
| Rejuvenators | Restoring aged binder in RAP mixes | Blending component | IRC 120 / ASTM D4552 |
The table above maps each petroleum product to its functional role in pavement construction. Straight-run bitumen dominates volume consumption for dense graded mixes, while emulsions and cutbacks enable construction without heating equipment. Modified binders address specific performance gaps like rutting or cracking. Auxiliary products are dosed in small percentages but critically determine moisture susceptibility and recycled mix viability. Buyers should verify the applicable Indian Standard or MORTH specification clause for each product before issuing a purchase order.
Straight run bitumen is the primary binder produced directly from vacuum distillation of crude oil without further modification. It serves as the default binder for hot mix asphalt (HMA) in surface, binder, and base courses. The grade is selected based on penetration or viscosity values to match the design traffic and climatic zone. Refiners supply it in bulk tankers or drums with a certificate of analysis covering penetration, softening point, ductility, and flash point. Consistent supply from a single refinery batch minimizes variability in mix design.
Cutback bitumen and bitumen emulsions are liquid binders that allow road work at ambient temperatures. Cutback bitumen uses petroleum solvents like kerosene or naphtha as cutter stock to reduce viscosity temporarily; the solvent evaporates after application leaving the binder residue. Bitumen emulsions disperse bitumen droplets in water with an emulsifier, breaking either rapidly, medium, or slowly depending on the aggregate charge and application. Emulsions are preferred for environmental compliance as they eliminate hydrocarbon solvent emissions. Both products require strict storage temperature control to prevent settlement or skin formation.
Polymer modified bitumen (PMB) incorporates styrene-butadiene-styrene (SBS) or ethylene-vinyl acetate (EVA) polymers to enhance elasticity and temperature susceptibility. Crumb rubber modified bitumen (CRMB) uses ground tire rubber to improve fatigue life and reduce reflective cracking. Both require high-shear milling and controlled storage at elevated temperatures with agitation to prevent polymer separation. PMB and CRMB are mandated for national highway surface courses in India where design traffic exceeds 30 million standard axles or in regions with temperature extremes. The modification dosage typically ranges from 3% to 6% by weight of bitumen.
Flux oils and cutter stocks are light petroleum fractions blended at the refinery or terminal to adjust penetration or viscosity of straight-run bitumen to meet grade specifications. Anti-stripping agents, typically amine-based liquid additives, are dosed at 0.5% to 1.5% by weight of bitumen to improve adhesion between binder and hydrophilic aggregates like quartzite or granite. Rejuvenators are aromatic oils or proprietary chemistries added to recycled asphalt pavement (RAP) mixes to restore the aged binder's rheological properties, enabling higher RAP percentages in new surface courses without compromising fatigue performance.
Bitumen grades in road construction are classified by penetration or viscosity systems to ensure the binder matches the pavement structural design and climatic demands. Penetration grades measure needle penetration depth at 25°C while viscosity grades measure absolute viscosity at 60°C and kinematic viscosity at 135°C. The European market accounts for 17% of global bitumen consumption, or approximately 20.5 million tonnes annually, according to Eurobitume, reflecting the maturity of viscosity-based specifications in that region. India transitioned from penetration grading (IS 73:1992) to viscosity grading (IS 73:2013) to align with performance-based selection.
| Grade System | Grade Designation | Penetration at 25°C (0.1 mm) | Absolute Viscosity at 60°C (Pa·s) | Kinematic Viscosity at 135°C (cSt) | Typical Layer Application |
|---|---|---|---|---|---|
| Penetration (IS 73:1992) | 35/50 | 35, 50 | , | , | Surface course, hot climate |
| Penetration (IS 73:1992) | 60/70 | 60, 70 | , | , | Surface/Binder course, moderate climate |
| Penetration (IS 73:1992) | 80/100 | 80, 100 | , | , | Binder/Base course, cold climate |
| Viscosity (IS 73:2013) | VG-10 | , | 800, 1200 | 250 min | Surface dressing, cold regions |
| Viscosity (IS 73:2013) | VG-20 | , | 1600, 2400 | 300 min | Surface course, moderate traffic |
| Viscosity (IS 73:2013) | VG-30 | , | 2400, 3600 | 350 min | Surface/Binder course, heavy traffic |
| Viscosity (IS 73:2013) | VG-40 | , | 3200, 4800 | 400 min | Surface course, very heavy traffic, hot climate |
The table contrasts the legacy penetration grades with the current viscosity grades mandated by IS 73:2013. VG-30 is the most widely specified grade for national highway surface courses in India, balancing rutting resistance at 60°C with workability at 135°C. VG-40 is reserved for high-stress intersections and slow-moving traffic corridors. Penetration grades 60/70 and 80/100 remain referenced in older contract documents and some state PWD schedules. Buyers must confirm the grading system cited in the tender specification to avoid supply of non-compliant material.
Penetration grades 35/50, 60/70, and 80/100 define the hardness of bitumen by the depth a standard needle penetrates under 100g load in 5 seconds at 25°C. Grade 35/50 is the hardest, used in surface courses for hot climates like Rajasthan or Gujarat where summer pavement temperatures exceed 60°C. Grade 60/70 is the versatile standard for surface and binder courses in central India. Grade 80/100 is softer, suited for binder and base courses or colder northern regions where thermal cracking risk is higher. These grades are still procured for maintenance contracts referencing pre-2013 specifications.
Viscosity grades VG-10 through VG-40 classify bitumen by absolute viscosity at 60°C in Pascal-seconds and kinematic viscosity at 135°C in centistokes. VG-10 (800, 1200 Pa·s) is used for surface dressing and prime coats in cold regions. VG-20 (1600, 2400 Pa·s) serves light to medium traffic surface courses. VG-30 (2400, 3600 Pa·s) is the workhorse grade for national highway surface and binder courses under heavy traffic. VG-40 (3200, 4800 Pa·s) addresses severe rutting risk at intersections, toll plazas, and bus bays. The 135°C kinematic viscosity minimum ensures pumpability and coating ability during hot mix production.
Acceptance testing for paving grade bitumen covers penetration at 25°C, softening point by ring-and-ball method, ductility at 25°C, and flash point by Cleveland open cup. Penetration confirms grade consistency. Softening point indicates the temperature at which bitumen transitions to a viscous liquid; a minimum of 47°C is typical for VG-30. Ductility measures the distance a briquette stretches before breaking; IS 73 requires minimum 75 cm for VG-30 to ensure adequate tensile deformation capacity. Flash point must exceed 220°C for safe handling at mixing temperatures. Certificates of analysis must report all four parameters for every lot dispatched.
Polymer Modified Bitumen (PMB) incorporates styrene-butadiene-styrene (SBS) or ethylene-vinyl acetate (EVA) polymers to enhance elasticity and resistance to permanent deformation. PMB 40 and PMB 70 denote the penetration range at 25°C, with PMB 40 being harder for very heavy traffic and PMB 70 offering wider temperature susceptibility control. IRC SP:53 and IS 15462 mandate minimum softening point of 60°C, elastic recovery of at least 50 percent at 25°C, and separation difference in softening point not exceeding 5°C after storage stability testing. These grades are specified for surface courses on expressways, airport runways, and intersections where rutting and fatigue cracking risks are highest.
Crumb Rubber Modified Bitumen (CRMB) utilizes finely ground rubber from waste tyres, typically 18 to 22 percent by weight of binder, to improve viscosity and elastic response. CRMB 55 and CRMB 60 indicate penetration ranges of 50 to 60 and 55 to 65 respectively at 25°C. IS 15462 requires minimum softening point of 55°C for CRMB 55 and 58°C for CRMB 60, with elastic recovery not less than 50 percent. The rubber particles swell and interact with bitumen fractions, increasing high-temperature stiffness without embrittling the binder at low temperatures. CRMB is widely adopted for national highway overlays and urban arterial roads carrying heavy commercial traffic.
Oxidized bitumen is produced by blowing air through penetration grade bitumen at elevated temperatures, raising the softening point and reducing temperature susceptibility. The dual designation such as 85/25 represents softening point in °C and penetration in 0.1 mm units. Grade 85/25 is common for waterproofing membranes and pipe coating, while 90/15 and 115/15 serve roofing felts and industrial mastics where high softening point and low penetration ensure dimensional stability under static loads. These grades are not used for flexible pavement surface courses because their low ductility and high brittleness cannot accommodate traffic-induced tensile strains.
| Grade Type | Standard | Key Performance Metric | Typical Application |
|---|---|---|---|
| PMB 40 | IRC SP:53, IS 15462 | Pen 30-50, Softening Point ≥60°C, Elastic Recovery ≥50% | Expressways, Airport Runways, Heavy Intersections |
| PMB 70 | IRC SP:53, IS 15462 | Pen 60-80, Softening Point ≥60°C, Elastic Recovery ≥50% | National Highways, Urban Arterials |
| CRMB 55 | IS 15462 | Pen 50-60, Softening Point ≥55°C, Elastic Recovery ≥50% | NH Overlays, Heavy Traffic Corridors |
| CRMB 60 | IS 15462 | Pen 55-65, Softening Point ≥58°C, Elastic Recovery ≥50% | High Stress Pavement Sections |
| Oxidized 85/25 | IS 73 / IS 454 | SP 85°C, Pen 25, High SP / Low Pen Ratio | Waterproofing, Pipe Coating, Industrial Mastics |
| Oxidized 90/15 | IS 73 / IS 454 | SP 90°C, Pen 15, Very High Stiffness | Roofing Felts, Built-up Roofing |
| Oxidized 115/15 | IS 73 / IS 454 | SP 115°C, Pen 15, Extreme Heat Resistance | Specialized Industrial Applications |
The table contrasts modified binders designed for traffic loading against oxidized grades intended for static industrial service. PMB and CRMB grades share high elastic recovery requirements critical for resisting reflective cracking and rutting, while oxidized grades prioritize high softening point and low penetration for dimensional stability under dead load. Specifiers must match the grade category to the mechanical demand: PMB 40 or CRMB 55 for design traffic exceeding 150 msa, PMB 70 for 50 to 150 msa, and oxidized grades only for non-traffic applications such as damp-proof courses or joint sealants.
Cutback bitumen is penetration grade bitumen blended with petroleum solvents to reduce viscosity for cold application. Rapid Curing (RC) cutbacks use gasoline or naphtha, Medium Curing (MC) use kerosene, and Slow Curing (SC) use light diesel oil or heavy solvent. IS 217 classifies grades by kinematic viscosity at 60°C: RC-30, RC-70, RC-250, RC-800, RC-3000; MC-30, MC-70, MC-250, MC-800, MC-3000; SC-70, SC-250, SC-800, SC-3000. The solvent evaporates after spraying, leaving the binder to cure. RC grades cure within hours for surface dressing, MC grades cure overnight for prime coats, and SC grades require days for dense-graded mixing.
Bitumen emulsions disperse bitumen droplets in water using chemical emulsifiers. Cationic emulsions carry positive charge and break rapidly on contact with negatively charged siliceous aggregates, making them standard for Indian aggregates. IS 8887 grades them by setting speed: Rapid Setting (RS-1, RS-2), Medium Setting (MS), and Slow Setting (SS-1, SS-2). Anionic emulsions carry negative charge and suit calcareous aggregates but are less common in India. Residue on 600 micron sieve must not exceed 0.05 percent, and storage stability after 24 hours must show less than 2 units difference in residue. Cationic RS-1 is standard for tack coat, RS-2 for surface dressing, and SS-1 for slurry seal and prime coat applications.
Prime coat penetrates and binds the granular base surface using MC-30 or MC-70 cutback or SS-1 emulsion applied at 0.7 to 1.0 kg/m². Tack coat bonds successive asphalt layers using RS-1 or MS emulsion at 0.2 to 0.3 kg/m² residual bitumen, ensuring full coverage without pooling. Surface dressing seals the pavement and restores skid resistance using RS-2 emulsion or RC-250 cutback sprayed at 1.0 to 1.8 kg/m² followed immediately by pre-coated chippings. Cutbacks are restricted in many regions due to VOC emissions; emulsions are preferred for environmental compliance. Equipment calibration and ambient temperature above 10°C are critical for emulsion breaking and curing.
| Binder Category | Grade Examples | Solvent / Carrier | Curing / Setting Speed | Primary Pavement Use | Typical Spray Rate (kg/m²) |
|---|---|---|---|---|---|
| Rapid Curing Cutback | RC-250, RC-800 | Gasoline / Naphtha | Hours | Surface Dressing, Patch Repair | 1.0, 1.8 |
| Medium Curing Cutback | MC-30, MC-70 | Kerosene | Overnight | Prime Coat (Granular Base) | 0.7, 1.0 |
| Slow Curing Cutback | SC-250, SC-800 | Light Diesel Oil | Days | Cold Mix, Stockpile Patching | Variable (Mix Design) |
| Cationic RS Emulsion | RS-1, RS-2 | Water + Cationic Emulsifier | Rapid (Minutes) | Tack Coat (RS-1), Surface Dressing (RS-2) | 0.2, 0.3 (Tack), 1.0, 1.8 (SD) |
| Cationic MS Emulsion | MS | Water + Cationic Emulsifier | Medium (Hours) | Open-Graded Mix, Patch Mix | Mix Design Dependent |
| Cationic SS Emulsion | SS-1, SS-2 | Water + Cationic Emulsifier | Slow (Hours) | Prime Coat (SS-1), Slurry Seal (SS-1) | 0.7, 1.0 (Prime), 0.8, 1.2 (Slurry) |
The table maps each liquid binder category to its curing mechanism and standard pavement function. Cutbacks rely on solvent evaporation rates graded by the solvent volatility, while emulsions rely on chemical breaking controlled by emulsifier chemistry and aggregate surface charge. Prime coat demands deep penetration into voids, favoring low viscosity MC-30 or SS-1 emulsion. Tack coat requires instant bond formation at the interface, favoring RS-1 emulsion. Surface dressing needs immediate chip retention, favoring RS-2 emulsion or RC cutback. Environmental regulations increasingly limit cutback use, shifting specification preference toward cationic emulsions for all cold applications.
Flux oils and cutter stocks are petroleum fractions used to reduce bitumen viscosity for specific construction requirements. Flux oils are heavier, less volatile distillates blended at the refinery to produce softer penetration grades or paving grade bitumen meeting target penetration and softening point values. Cutter stocks refer to lighter distillates such as kerosene or diesel fractions added at the terminal or hot mix plant to temporarily lower viscosity for mixing or spraying operations. The selection depends on the desired curing behavior and final binder properties after solvent evaporation. Refiners adjust flux oil dosage to hit precise penetration grades such as 60/70 or 80/100 while maintaining temperature susceptibility within specification limits. Proper dosing ensures the final pavement binder retains adequate stiffness at high service temperatures and flexibility at low temperatures.
Anti-stripping agents improve adhesion between bitumen and aggregate surfaces to prevent moisture-induced damage. Liquid amine-based additives are dosed into the binder at 0.25 to 0.75 percent by weight of bitumen to create a chemical bond that resists water displacement. Hydrated lime is an alternative mineral treatment added to the aggregate at 1.0 to 1.5 percent by weight of dry aggregate; it modifies aggregate surface chemistry and stiffens the mastic. Amine agents offer precise dosage control at the asphalt plant and are effective with a wide range of aggregate mineralogies. Lime provides additional benefits of stiffening the mixture and reducing oxidative aging of the binder. Project specifications often require laboratory testing such as AASHTO T283 to verify tensile strength ratio compliance before approving the anti-stripping system.
Rejuvenators restore the rheological properties of aged binder in Recycled Asphalt Pavement (RAP) by replenishing light fractions lost during service life oxidation. These products are typically petroleum-derived aromatic oils or bio-based oils dosed to lower viscosity and improve cracking resistance. The dosage is calibrated through blending charts that target a final blended binder grade matching the virgin binder specification. Effective rejuvenation enables higher RAP percentages in new mixtures without compromising low-temperature performance. In 2024, the estimated RAP tonnage used in US asphalt mixtures was 101.4 million tons according to NAPA/FHWA Asphalt Pavement Industry Survey (via TRID), highlighting the scale of binder restoration needed. Proper rejuvenator selection ensures the recycled binder contributes structural value rather than acting as a black rock filler.
Bitumen is the petroleum binder, a complex hydrocarbon fraction obtained as the residue from crude oil distillation or as a naturally occurring deposit. It consists primarily of asphaltenes, resins, and oils that provide adhesive and waterproofing properties. In road construction, bitumen acts as the glue that coats and binds aggregate particles together. Its physical properties such as penetration, softening point, and viscosity are controlled through crude selection, blowing, and fluxing to meet grade specifications such as Pen 60/70 or VG-30. Bitumen is classified by its rheological behavior at standard test temperatures and is the primary cost driver in asphalt mixture production.
Asphalt concrete is the engineered mixture of bitumen binder, graded aggregates, mineral filler, and optional additives produced at a controlled temperature. Dense graded mixes such as AC 20 or AC 10 use a continuous aggregate gradation to achieve low air voids and high impermeability for structural layers. Stone Matrix Asphalt (SMA) uses a gap-graded aggregate skeleton with high coarse aggregate content, stabilized by a rich mastic of binder, filler, and fibers to resist rutting on heavy traffic routes. Open Graded Friction Course (OGFC) uses a uniform coarse gradation with high air voids (18 to 22 percent) to provide surface drainage and noise reduction. Each mix type follows a volumetric design procedure such as Superpave or Marshall to optimize binder content, air voids, voids in mineral aggregate (VMA), and voids filled with asphalt (VFA) for the intended pavement layer and traffic loading.
Hot Mix Asphalt (HMA) is produced at 150 to 180 degrees Celsius to achieve full aggregate coating and workability for placement and compaction. Warm Mix Asphalt (WMA) technologies such as chemical additives, organic waxes, or water-based foaming reduce production temperatures by 20 to 40 degrees Celsius while maintaining coating quality, lowering fuel consumption and emissions. Cold Mix Asphalt uses bitumen emulsion or cutback bitumen as the liquid binder mixed with aggregate at ambient temperature for stockpile patching or low-volume roads where hot plant access is limited. The average percentage of RAP used in US asphalt mixtures rose from 15.6 percent in 2009 to 22.9 percent in 2024 according to NAPA/FHWA Asphalt Pavement Industry Survey (via TRID), a trend supported by WMA technologies that improve RAP workability at lower temperatures. Selection among HMA, WMA, and cold mix depends on haul distance, weather window, traffic opening time, and environmental regulations.
| Mix Type | Production Temp (°C) | Binder Form | Typical Application | Key Advantage |
|---|---|---|---|---|
| Hot Mix Asphalt (HMA) | 150, 180 | Straight-run / Modified Bitumen | Structural layers, high traffic highways | Proven long-term performance |
| Warm Mix Asphalt (WMA) | 110, 150 | Straight-run / Modified Bitumen + Additive | All HMA applications, RAP mixes, tunnels | Lower emissions, better RAP workability |
| Cold Mix Asphalt | Ambient | Bitumen Emulsion / Cutback | Patching, low volume roads, stockpile | No plant heat required, all-weather patching |
The table compares the three asphalt production categories by temperature, binder form, typical application, and key advantage. HMA remains the standard for high-performance structural layers requiring maximum durability. WMA bridges the gap by enabling reduced temperature production with equivalent performance, making it the preferred choice when incorporating high RAP percentages or working in environmentally sensitive areas. Cold mix serves maintenance and low-volume needs where hot plant logistics are impractical. The choice directly affects plant energy use, haul distance limits, compaction window, and the ability to meet density specifications on site.
Match the binder to the project specification by confirming whether the tender cites penetration grades under IS 73:1992 or viscosity grades under IS 73:2013, then select VG-30 for standard national highway surface courses or VG-40 for high-stress intersections. Specify PMB 40 or PMB 70 where design traffic exceeds 30 million standard axles, and CRMB 55 or CRMB 60 for fatigue resistance on cracked substrates, verifying 50 percent elastic recovery and softening point minimums on every certificate of analysis. For cold applications, choose cationic emulsions RS-1 for rapid breaking tack coats and SS-1 for slow breaking prime coats, while restricting cutbacks to sites where emulsion logistics are impractical. Dose anti-stripping agents at 0.5 to 1.5 percent by binder weight for hydrophilic aggregates and validate rejuvenator compatibility under IRC 120 before approving high-RAP mix designs.
Procure from refineries or authorized depots that supply lot-specific test reports covering penetration, softening point, ductility, flash point, and elastic recovery where applicable, and retain samples for dispute resolution. Cross-check supplier credentials and past supply records on B2B platforms such as Global Trade Plaza alongside government e-procurement portals and industry association directories to build a qualified vendor panel. Next, review the latest MORTH circular and IRC SP:53 amendment to confirm any revised grade mandates before finalizing your material schedule.
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Petroleum products for road surfacing include straight-run paving grade bitumen, cutback bitumen, bitumen emulsions, polymer modified bitumen, crumb rubber modified bitumen, flux oils, cutter stocks, anti-stripping agents, and rejuvenators. Straight-run bitumen is the primary binder for hot mix asphalt, while emulsions and cutbacks enable cold applications. Modified binders address high-stress conditions, and auxiliary products adjust mix properties.
For Class 8 science, the main petroleum product used for road surfacing is bitumen, a black, sticky residue from crude oil distillation. It acts as the binder in asphalt concrete. Related products include coal tar (less common now) and bitumen emulsions used for maintenance, but bitumen is the standard answer in textbooks.
Bitumen is the primary petroleum product used for road surfacing. It is the heavy residue from crude oil vacuum distillation. Cutback bitumen and bitumen emulsions are liquid forms used for cold weather work. Polymer and rubber modified bitumens are used for heavy traffic roads.
Bitumen is the specific petroleum product used as the binder for surfacing roads. It is produced from the vacuum distillation residue of crude oil. In hot mix asphalt, straight-run paving grade bitumen (VG-10 to VG-40 in India) is the standard. Modified versions like PMB and CRMB are used for high-stress pavements.
Bitumen is the specific petroleum product used as the binder for surfacing roads. It is produced from the vacuum distillation residue of crude oil. In hot mix asphalt, straight-run paving grade bitumen (VG-10 to VG-40 in India) is the standard. Modified versions like PMB and CRMB are used for high-stress pavements.
Bitumen is the petroleum-derived binder (glue); asphalt is the engineered mixture of bitumen (4-7%) and mineral aggregates (93-96%) produced in a plant. In American usage "asphalt" often means the binder, but in Indian and international engineering standards the distinction is strict: bitumen binds the asphalt mix.
India uses Viscosity Grades VG-10, VG-20, VG-30, VG-40 per IS 73:2013, classified by absolute viscosity at 60°C. The older Penetration Grades 35/50, 60/70, 80/100 (IS 73:1992) measured needle penetration at 25°C. VG-30 is the current standard for national highway surface courses; penetration grades persist in some state maintenance contracts.
The HS Code for petroleum bitumen is **2713 20 00** (Petroleum bitumen). This covers straight-run, cutback, and oxidized grades used in paving. Modified bitumens (PMB, CRMB) may also fall under 2713 20 00 or 2715 00 (Bituminous mixtures) depending on the polymer content and customs interpretation; verify with the assessing officer.
Cutback bitumen is bitumen blended with petroleum solvents (kerosene, naphtha) to reduce viscosity for ambient temperature application per IS 217. Rapid Curing (RC) grades are used for surface dressing; Medium Curing (MC) grades like MC-30, MC-70 are standard for **prime coat** on granular bases; Slow Curing (SC) grades serve tack coat and patching.
Bitumen emulsion disperses bitumen droplets in water using emulsifiers, allowing cold application per IS 8887. **Cationic** emulsions (positive charge) are standard in India, breaking fast on negatively charged siliceous aggregates; grades RS-1 (Rapid Setting) for surface dressing, MS (Medium Setting) for premix, SS-1 (Slow Setting) for prime coat and slurry seal. Anionic emulsions suit calcareous aggregates.
PMB incorporates 3-6% SBS or EVA polymer into bitumen to raise softening point above 60°C and achieve 50%+ elastic recovery per IS 15462. Grades PMB 40 and PMB 70 are specified for national highway surface courses where design traffic exceeds 30 million standard axles, at toll plazas, bus bays, and in regions with extreme temperature variations.
Surface dressing uses **cationic bitumen emulsion RS-1** (Rapid Setting) or **cutback bitumen RC-250/RC-70** (Rapid Curing) as the binder sprayed onto the road before spreading chippings. Emulsions are preferred for environmental compliance; cutbacks are used where rapid curing is critical in cooler weather. Both require compatible aggregate grading per IRC SP 81.